Custom Connector & Wire Harness Processing Manufacturer

China wire, cable, wire harness manufacturers

Wire-to-Wire Connector Harness

The defining feature of the wire-to-wire connector is that the corresponding wires in the two cables are permanently connected to each other. Permanent connections are more common in fixed connections and IDC connections.
Connector size and selection: 2.00mm (.079"), 2.50mm (.098"), 2.54mm (.100"), 3.00mm (.118"), 3.50mm (.138"), 3.70mm
(.148"), 3.96mm (.156")

Alternative connector brands: JST, XSR, SUR, SUH, MOLEX DuraClik 502351/560123/505151/560020/502352, Milli-Grid 87568, PA, PAD, AMP 175778, JAE IL-S, FOXCONN, HRS, GT8E, ACES 50459, dupont, JC20 & JST SAN, JWPF

Wire-to-wire connector features

Connectors are classified into three basic types: wire-to-wire, wire-to-board, and board-to-board. The three types of connections are not completely different. The following two reasons can explain this type of overlap. First of all, the design scheme of the same connector only needs to be redefined after a slight change in the connection mode, which becomes a new design scheme applicable to another type of connection mode; Secondly, a wire can be assembled with a wire-to-wire connector at one end and a wire-to-board connector at the other end. For example: the appearance of I/O connector level 5 products is the most common example. If the ambiguity of this connection form is avoided, these connection forms just provide an effective basis for the classification of connectors.

Crimping connection is common in discontinuous wire connectors; IDC is often used to dominate cable connectors because of its superiority in wire-related and wire harness end processing. Wire-to-wire connectors have plastic supports of various geometric shapes: such as right-angled and round polymerized plastic parts, as well as many different combinations of plastic parts and metal shielding shells. Mainly used in the military.
 

Wire-to-wire connector application

Its products are used in a wide range of fields such as automobiles, communications, consumer electronics, data processing, and industrial machinery. Applied to auxiliary circuits, AMP connectors are in a leading position in technology. The design of AMP Economy Power (EP) wire-to-board connection system is aimed at the application of auxiliary circuits.

2.00mm Insulation Displacement Connector
product category 2001 series Rows 2
Product spacing 2.00mm Number of poles 2*3-2*32
product material PBT, UL94V-0 Rated current 1A AC/DC
Product color natural color Rated voltage 250V AC/DC
Cable size (AWG) #26-28 Contact resistance 100MΩMin
Metal Material brass Withstand voltage 500V AC/minute
plating tin plating/gold plating temperature range -25℃ - +85℃
Wire diameter OD 1.50mm(Max) high current connector
Product Image 2.00mm Insulation Displacement Connector

2.00mm Insulation Displacement Connector
product category 2013 series Rows 1
Product spacing 2.00mm Number of poles 2-20
product material PA66/PBT, UL94V-0 Rated current 2A AC/DC
Product color natural color Rated voltage 125V AC/DC
Cable size (AWG) #24-28 Contact resistance 100MΩMin
Metal Material phosphor bronze Withstand voltage 500V AC/minute
plating tin plating/gold plating temperature range -25℃ - +85℃
Wire diameter OD 1.40mm(Max) high current connector
Product Image 2.00mm wire-to-wire connector

2.50mm wire-to-wire connector
product category 2505 series Rows 1
Product spacing 2.50mm Number of poles 2
product material PA66/PBT, UL94V-0 Rated current 1A AC/DC
Product color red/white Rated voltage 130V AC/DC
Cable size (AWG) #26-32 Contact resistance 800MΩMin
Metal Material phosphor bronze Withstand voltage 500V AC/minute
plating tin plating/gold plating temperature range -25℃ - +85℃
Wire diameter OD 1.10mm (Max) wire-to-wire connector
Product Image wire-to-wire connector
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